The ABB CGA Sample Handling Systems are engineered to support continuous gas analyzers in demanding industrial environments. Each sample handling system ensures accurate, safe, and reliable gas sampling by conditioning and preparing process gases for measurement. Whether used in power plants, cement kilns, or chemical production facilities, the system helps protect analyzers, maintain measurement integrity, and extend equipment life.
Each system can be customized using ABB’s standardized SCC modules, including filter units, gas coolers, condensate separators, feed units, and utility panels. These modules are designed for plug-and-play compatibility, allowing easy integration into new or existing analytical installations.
The SCC-C and SCC-F modules provide filtration and condensation removal, while the SCC-S handles sample gas feeding and flow control. The SCC-U utility module ensures a continuous supply of purge and calibration gases, enhancing analyzer stability and contributing to the long-term reliability of the overall sample infrastructure.
By properly conditioning process gas before it reaches the analyzer, the sample handling system minimizes contamination, condensation, and flow inconsistencies. This ensures accurate, repeatable measurements and reduces the risk of analyzer damage in harsh process conditions.
For applications requiring validation or periodic verification of process streams, solutions such as the Insight Grab Sampler can complement continuous systems by providing reliable manual sampling.
ABB CGA Sample Handling Systems are designed to integrate directly with analyzers such as the AO2000 Continuous Gas Analyzer System and the ACF5000 Emissions Monitoring System. This integration ensures that conditioned samples are delivered consistently and accurately, supporting both process control and emissions compliance applications.
By pairing sample conditioning with proven analyzer platforms, operators can improve measurement reliability, reduce maintenance issues, and ensure long-term system performance.
The GAC400 ProKiln unit is designed specifically for kiln applications, delivering continuous high-dust sampling with integrated blowback, heating, and probe cleaning features. This specialized sample handling system is ideal for cement, lime, and similar high-particulate environments where probe fouling is a concern.
Each system offers both rack-mounted and standalone options with built-in diagnostics, alarm relays, and multiple communication protocols. These systems are engineered for low maintenance and high uptime, even in corrosive, high-temperature, or high-moisture environments.
Each sample handling system is designed to operate in harsh conditions with minimal operator intervention and is backed by ABB’s global support network and proven field reliability.
Whether conditioning gases for process control or emissions compliance, ABB’s sample handling systems ensure analyzer accuracy and operational consistency across a wide range of industries. The system can be tailored to meet specific process requirements, such as high-moisture environments or reactive gases, and supports integration with third-party analyzers when required.
By ensuring precise and consistent sample delivery, each system enhances the overall accuracy of gas analysis and helps facilities meet regulatory compliance goals while extending analyzer lifespan.
Explore more solutions from the ABB analyzer product line to support gas analysis, emissions monitoring, and process optimization.
